Parameter
Step 1: Automatic Feeding Bundled waste wires, cables and automotive harnesses are conveyed automatically into the production line for continuous feeding.
Step 2: Pre-shredding Large bundled cables and thick wires are pre-shredded into short segments by dual-shaft shredder, convenient for subsequent fine crushing.
Step 3: Fine Crushing The pre-shredded wire segments go into the granulator for secondary shear crushing, to strip copper core from plastic insulation.
Step 4: Magnetic Separation Magnetic separator removes ferrous impurities mixed in materials to protect downstream sorting equipment.
Step 5: Vibrating Screening & Airflow Gravity Sorting Materials are screened and separated by density difference via vibrating screen and air classifier. Copper granules are separated preliminarily from plastic flakes.
Step 6: Electrostatic Separation & Final Material Recovery Electrostatic separator conducts deep purification. Final products are high-purity copper granules and plastic flakes, available for direct recycling and resale.
Advantages
Dry physical separation process, no water consumption and no wastewater discharge, environmentally compliant.
High metal recovery rate up to 99%, copper granules with high purity for higher economic benefits.
Fully automatic continuous production line, simple operation and low labor cost.
Wide material adaptability, suitable for household wires, automotive wiring harnesses, communication cables and mixed scrap wires.
Equipped with enclosed pulse dust removal system, dust emission meets environmental protection standards.
Modular structure design, flexible layout, easy installation and maintenance.
Customizable production capacity according to customers’ actual raw materials and output requirements.
